Planning and implementation of series-ready cast components requires sound knowledge of the casting process from all parties involved. Supplier selection, (casting-oriented) component development, quality planning and assurance, plant engineering and production organization are just a few examples that have a significant impact on series production.

In this seminar, we teach the basics of the casting process "light metal die casting", which is often used for mass production. The aim is to enable more effective work with such components made of aluminum or magnesium.

Part 1: Basics of process technology

2 days

A Metallurgy

Fundamentals of metallic matrix and solidification, alloys (Al and Mg), mechanical properties, melt treatment, process control.

B Elements of the casting machine

Machine components, control technology, special designs, peripheral devices.

C Design and functions of the mold

Design and materials of the mold, bleed technology, parted molding lines, venting, temperature control and mold care.

D Technology of the die casting process

Dosing, mold filling, solidification, heat balance, ejection, mold spraying, temperature influences and process technology Vacuum die casting.

Part 2: Quality standards

2 days

E Casting defect analysis

Strategies to eliminate defects. Main fault types: cavities, bubbles, oxides, cold run, friction points, washouts, cracks.

F Casting suited component geometry

Mold partition, gating position, drafts, section thickness and transitions, tolerances, surface.

Workshop

Procedure and tools using the example of a module mounting. Casting position, calculation, simulation and geometry adjustment.

Event

Part 1: Tuesday 19. & Wednesday 20.11.2019

Part 2: Tuesday 03. & Wednesday 04.12.2019

Each from 9.00 am till 4.00 pm

Deadline

29.10.2019

Location

Villa Toskana

Hamburger Straße 4-10

D-69181 Leimen (near Heidelberg)

Catering

Coffee breaks in the morning and afternoon, business lunch and conference drinks.

Miscellaneous

The number of participants per training is limited to 15 people. Each participant will receive a seminar book and a certificate of attendance. Training and training documents are in English language.

Cost per participant

2.440 Euro plus VAT or “reverse charge”

Terms of payment

The invoice will be sent approximately 14 days before the start of the event and is due within 10 days of receipt of payment. Cancellations are possible free of charge until 05.11.2019.

Hotel

Hotel rooms are not included in the price. Overnight stays are possible in Villa Toskana (venue). We are happy to name you also other nearby hotel addresses (without warranty on free capacity).

You can register via the enclosed form at the latest 29.10.2019. If you have any questions, please feel free to contact us at campus@projectengineering.de or by phone at +49 6224 9908-19.